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    Epoxy Crack Injection

    Cracks in concrete can start as a small surface issue but may become a bigger concern when left untreated. In suitable applications, epoxy crack injection can seal cracks in concrete and help restore the continuity of the affected area.

    United Trade provides professional epoxy crack injection as part of its remedial concrete and waterproofing services. We work with property owners, strata managers, builders and commercial clients across Sydney, Canberra / ACT, the Central Coast, Newcastle, Wollongong and the Blue Mountains.

    The appropriate repair method depends on the type, location and condition of the crack, so our team assesses the affected concrete before recommending a suitable solution.

    What is epoxy crack injection?

    Epoxy crack injection is a remedial technique used to fill and seal suitable cracks in concrete structures.

    A low-viscosity epoxy resin is injected into the crack through specially positioned injection ports. The resin can penetrate into the crack and cure to form a strong bond between the surrounding concrete surfaces.

    Unlike simply filling a crack at the surface, injection allows the repair material to reach deeper into the crack where access and crack conditions permit.

    Epoxy injection is generally considered for static or relatively stable cracks where restoring the bond and integrity of the concrete is an appropriate repair objective. Cracks caused by ongoing structural movement may require a different treatment.

    Where is epoxy crack injection used?

    Concrete cracking can occur in many parts of a building or structure. Depending on the condition and cause of the crack, epoxy injection may be considered for:

    • Concrete walls
    • Concrete slabs
    • Beams and columns
    • Basement structures
    • Foundations
    • Precast concrete elements
    • Retaining structures
    • Commercial buildings
    • Residential structures
    • Strata buildings
    • Industrial concrete structures

    Every crack is different. The width, depth, location, movement and cause of the crack all influence whether epoxy injection is suitable.

    How does epoxy crack injection work?

    A professional epoxy crack injection repair involves more than simply filling a visible crack. The concrete and crack need to be assessed and prepared before the resin is injected.

    1. Crack assessment

    The affected area is inspected to understand the location, pattern and characteristics of the crack. Where necessary, surrounding concrete is also examined for signs of deterioration or related damage.

    2. Surface preparation

    The crack and surrounding surface are cleaned and prepared. Dust, loose material and contaminants may need to be removed to provide suitable conditions for the repair.

    3. Installation of injection ports

    Injection ports are positioned along the crack at appropriate intervals. The spacing and installation method depend on the crack and the structure being repaired.

    4. Sealing the surface

    The surface around the crack may be sealed between the injection ports to help control the movement of the resin during injection.

    5. Epoxy injection

    The epoxy resin is injected through the ports using suitable equipment and controlled pressure. The material penetrates the crack where conditions allow and cures within the repaired area.

    6. Finishing and inspection

    After the epoxy has cured, the injection ports and surface seal are removed or finished as required. The repaired area is then inspected to ensure the work has been completed appropriately.

    Benefits of epoxy crack injection

    When correctly specified and applied, epoxy injection can provide several benefits for suitable concrete repairs.

    Strong bond

    Cured epoxy can form a strong bond with concrete, making it suitable for certain crack-repair applications where bonding the cracked sections is required.

    Deep crack treatment

    Because the resin is injected into the crack, the repair can extend beyond the visible surface rather than relying only on a surface filler.

    Targeted remedial repair

    Epoxy injection can focus on identified cracks rather than requiring unnecessary treatment of unaffected areas.

    Suitable for selected structural repairs

    Where a crack is stable and appropriate for epoxy treatment, injection can be used as part of a broader concrete repair strategy.

    Minimal disruption

    For suitable applications, injection can provide a targeted repair without extensive removal of surrounding concrete.

    Epoxy crack injection for remedial concrete repairs

    Concrete cracks can develop for a variety of reasons, including shrinkage, drying, temperature changes, construction issues, loading and movement within a structure.

    The visible crack, however, does not always tell the complete story.

    Before carrying out an epoxy injection repair, it is important to understand why the concrete has cracked and whether the crack is stable. Treating the surface without addressing an underlying problem may only provide a temporary result.

    United Trade approaches crack repairs by considering the condition of the concrete and the characteristics of the crack before determining the appropriate remedial method.

    When is epoxy injection suitable?

    Epoxy injection is generally more appropriate for cracks where the concrete is sufficiently stable and the objective is to seal or bond the cracked sections.

    It may be considered where:

    • The crack is relatively stable
    • The concrete around the crack is in suitable condition
    • A strong bonded repair is required
    • The crack needs to be sealed below the surface
    • The surrounding structure does not show signs of ongoing movement

    Epoxy injection may not be the appropriate solution for every crack. Cracks that continue to move, are caused by settlement, or are associated with significant structural deterioration may require a different repair approach.

    A professional assessment is therefore important before selecting an injection system.

    Epoxy injection vs PU injection

    Epoxy and polyurethane injection systems are both used in concrete remedial work, but they serve different purposes.

    Epoxy injection is commonly selected when the repair requires a strong bonded seal in a suitable, stable crack.

    PU injection is often used where water ingress is the primary concern and a flexible or moisture-reactive resin is more appropriate.

    The choice between the two depends on factors such as the condition of the concrete, crack movement, moisture levels, water pressure and the intended outcome of the repair.

    In some situations, another concrete repair or waterproofing method may be more suitable than either injection system.

    Signs your concrete may need crack repair

    Not every concrete crack requires injection, but cracks should be investigated when they are recurring, widening or associated with other signs of deterioration.

    Look for:

    • Cracks that are becoming wider
    • Cracks that extend through concrete elements
    • Recurring cracks after previous repairs
    • Water entering through a concrete crack
    • Dampness around cracked areas
    • Cracking around joints or structural elements
    • Spalling or deterioration around the crack
    • Cracks accompanied by movement or settlement
    • Cracks appearing in basements or underground structures

    If you notice significant or recurring cracking, obtaining a professional assessment can help determine the appropriate repair strategy.

    Epoxy crack injection for commercial, residential and strata properties

    Cracking can affect properties of all types, but the consequences can vary depending on how the building is used.

    In a residential property, cracks may occur in slabs, walls, foundations or other concrete elements and should be assessed when they persist or worsen.

    For strata buildings, concrete cracking can affect common areas, basement structures, car parks and other shared building elements. Identifying the cause and scope of the issue is particularly important when repairs involve multiple areas of a property.

    In commercial and industrial buildings, concrete repairs may need to be planned around access requirements, building operations and the use of the affected area.

    United Trade provides remedial concrete and waterproofing services for these different property environments, with solutions selected according to the condition and requirements of each site.

    Why professional crack assessment matters

    A crack is a symptom, not necessarily the cause of a concrete problem.

    Before choosing epoxy injection, a number of factors should be considered:

    • Crack width and depth
    • Crack location
    • Whether the crack is active or stable
    • Moisture within the crack
    • Condition of surrounding concrete
    • Possible structural movement
    • Cause of the cracking
    • Accessibility of the affected area
    • Intended performance of the repair

    Using the wrong repair material can result in a repair that does not address the underlying problem. Professional assessment helps determine whether epoxy injection is appropriate or whether another remedial solution should be considered.

    Professional epoxy crack injection across NSW and ACT

    United Trade provides epoxy crack injection and remedial concrete services for residential, commercial, strata and industrial properties.

    Our service area includes Sydney, Canberra / ACT, the Central Coast, Newcastle, Wollongong and the Blue Mountains. We work with property owners, strata, builders, developers and commercial clients to address concrete cracking and related remedial requirements.

    If you have a concrete crack that is recurring, worsening or allowing moisture to enter the building, our team can assess the affected area and discuss the appropriate repair options.

    FAQs about epoxy crack injection

    Q: What is epoxy crack injection used for?

    Epoxy crack injection is used to fill and seal suitable cracks in concrete. It can also provide a strong bonded repair where the crack is stable and the surrounding concrete is suitable.

    Q: Is epoxy injection suitable for all concrete cracks?
    Q: Can epoxy injection stop water leaks?
    Q: How long does epoxy crack injection last?
    Q: Can epoxy injection be used in basement concrete?
    Q: Does epoxy injection repair structural cracks?

    Send our team photos, videos, plans, reports or details of the affected area. We can review the information and advice on the appropriate next step, including whether a site investigation or quotation is required.

    1800 845 154

    Talk to United Trade about epoxy crack injection

    Cracks in concrete should be assessed based on their cause, condition and location not simply their appearance.

    If you need epoxy crack injection in Sydney, Canberra / ACT, the Central Coast, Newcastle, Wollongong or the Blue Mountains, United Trade can assess your concrete repair requirements and help determine a suitable remedial approach.

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